Corrugated Control Room Machine Operator

Responsabilités

Experienced Corrugated Machine Control Room Operator responsible for overseeing and managing the entire production process within the control room. Must possess strong technical knowledge of corrugated machinery and its operational controls, ensuring optimal performance and efficiency. Duties include monitoring machine settings, adjusting parameters as needed, and troubleshooting issues to prevent downtime. Requires proficiency in reading production schedules, maintaining quality standards, and coordinating with team members to ensure smooth operations. Excellent problem-solving skills and the ability to work under pressure are essential. Familiarity with safety protocols and adherence to all company guidelines is mandatory. The People Brand House team is responsible for developing and executing strategies that enhance our employer brand, ensuring we attract, engage, and retain top talent. This role involves collaborating closely with HR, marketing, and senior leadership to align our employer value proposition with organizational goals. Key responsibilities include creating compelling content, managing social media platforms, and analyzing recruitment metrics to refine our hiring approach. Candidates should possess strong communication skills, experience in brand management or HR, and proficiency in digital marketing tools. A deep understanding of talent acquisition trends and employee engagement practices is also essential. We seek a highly skilled and experienced Professional Services professional to join our team, offering expertise in delivering exceptional client solutions. The ideal candidate will possess a proven track record in consulting, implementation, and project management, ensuring seamless integration and client satisfaction. Responsibilities include conducting needs assessments, designing tailored solutions, and providing ongoing support to optimize client outcomes. Strong communication skills, technical proficiency, and the ability to build collaborative client relationships are essential. A bachelor’s degree in a relevant field and relevant certifications are preferred, along with at least three years of hands-on experience in a similar role. Manufacturing and warehouse operations, scientific and engineering processes, installation tasks, as well as maintenance and repair functions represent the core areas of responsibility for this position. Background information about the job or company This role is stationed in Kampala, Uganda, with applications welcomed from qualified professionals based in Uganda, Kenya, and the broader East African region. Selected candidates must be prepared to establish residency in Kampala, and the organization will facilitate the necessary discussions regarding immigration and work permit processes for the successful regional applicant. Operate and oversee the corrugated’s automated control system, verifying that production orders, machine configurations, and process parameters are precisely input and maintained to facilitate safe, efficient, and consistent corrugated board manufacturing. The operator will collaborate extensively with the Corrugated Supervisor, wet-end and dry-end operators, Quality Assurance personnel, and Maintenance teams to ensure seamless production operations. The role encompasses a comprehensive set of responsibilities designed to ensure operational excellence and strategic alignment. Key duties involve overseeing daily activities, managing stakeholder relationships, and executing project deliverables within specified timelines. Additionally, the position requires monitoring performance metrics, identifying areas for improvement, and implementing corrective actions to enhance efficiency. Collaboration with cross-functional teams is essential to achieve organizational objectives, while maintaining adherence to industry regulations and internal policies remains critical. Furthermore, the role demands proactive problem-solving, adaptability to changing business needs, and a commitment to fostering a culture of continuous improvement. The individual will be responsible for overseeing and managing control room operations, ensuring efficient and safe functioning of systems and processes. This role involves monitoring equipment, responding to alarms, and coordinating with relevant teams to address any operational issues. Strong attention to detail, technical proficiency, and the ability to work under pressure are essential for success in this position. Additionally, the candidate must possess excellent communication skills to relay critical information clearly and accurately to stakeholders. Operate the central control system of the corrugated, the human-machine interface, and production-management software. Accurately receive, verify, and input production orders, along with board specifications and machine settings into the system. You will be responsible for choosing and inputting the appropriate production recipes based on specified paper combinations, flute profiles, board dimensions, and order quantities.

• Ensure continuous operation and coordination of the entire corrugated line from the control room, maintaining seamless synchronization between the wet end and dry end processes. Control and oversee machine speed, paper tension, steam pressure, temperatures, adhesive application, and the overall production sequence to ensure optimal performance and consistency in operations. Initiate, adjust, and stop equipment strictly in accordance with the prescribed operating procedures to ensure compliance and operational safety.

Oversee transitions between jobs to maintain precise order execution and adherence to the approved production sequence. Monitoring and controlling operational processes are essential responsibilities of this role. The position involves overseeing system performance, identifying deviations, and implementing corrective actions to ensure adherence to established standards. Additionally, the role requires analyzing process data, generating reports on key metrics, and collaborating with cross-functional teams to optimize efficiency and maintain compliance with regulatory requirements. Regularly observe machine displays, alarms, sensors, and operational patterns to ensure optimal performance and early detection of potential issues. Identify any deviations from normal operating conditions and initiate prompt corrective measures within the authorized scope of the operator’s role. Promptly notify the supervisor and Maintenance team of any mechanical, electrical, control system, steam, or quality issues without delay.

• Ensure accurate monitoring of paper-roll replacements, splicing processes, flute formation, bonding techniques, board alignment, slitting operations, scoring adjustments, and cutting procedures. Assist in preserving consistent process parameters to mitigate risks such as warping, delamination, flute crushing, insufficient bonding, and dimensional inconsistencies. Verify that operational adjustments are executed with safety as a priority, ensuring the intended outcomes are achieved. We focus on ensuring high standards in both production processes and quality assurance, meticulously overseeing operations to maintain efficiency and compliance with established protocols. This role demands a strong commitment to precision, along with the ability to identify and resolve discrepancies while adhering to strict regulatory and safety guidelines. Responsibilities include monitoring workflows, conducting thorough inspections, and implementing corrective measures to uphold product integrity and customer satisfaction. Ensure each production run commences only after verifying the job card against the corresponding production orders. Ensure the accurate selection of paper grades, reel widths, flute profiles, board combinations, and dimensions to meet production specifications. Coordinate with the Quality Assurance team during the initial startup phase and maintain ongoing communication throughout the entire production run to ensure adherence to quality standards.
• Document and report any variances in production, quality deficiencies, and the corresponding corrective measures taken. When significant quality or safety concerns arise, production must be halted or paused immediately in accordance with established company protocols. Support the identification, segregation, and documentation of non-conforming materials to ensure compliance with quality standards and regulatory requirements. Order and Material Coordination Oversee the ongoing status and finalization of every production order to ensure timely and accurate completion.
• Monitor production output, maintain accurate records of quantities, track waste, and manage incomplete orders to ensure optimal efficiency and accountability. Collaborate with the real store and corrugated team to verify the availability of the appropriate paper reels for scheduled production runs. Notify the supervisor promptly regarding any material shortages, discrepancies in paper specifications, or scheduling conflicts.

Contribute to the optimization of order sequencing to minimize paper changes, reduce setup time, and decrease waste. Ensuring workplace safety and safeguarding equipment integrity are paramount responsibilities within this role. The position demands meticulous adherence to established safety protocols and rigorous maintenance of all protective gear to mitigate risks and enhance operational efficiency. Candidates must possess a keen awareness of potential hazards, a commitment to compliance with industry regulations, and the ability to implement proactive measures to prevent accidents and equipment damage. Additionally, the role requires regular inspections, thorough documentation of safety incidents, and collaboration with team members to foster a culture of vigilance and accountability in maintaining a secure and well-equipped work environment. Adhere strictly to all established machine operation protocols as well as occupational health and safety guidelines to ensure a secure and compliant working environment. Monitor machine guards, emergency stops, alarms, and interlocks to ensure their proper function and operational readiness at all times. Ensure that safety devices and authorized machine parameters are never overridden or bypassed. Promptly notify management of any hazardous situations, equipment malfunctions, or incidents that could have resulted in an accident. Adhere rigorously to authorized shutdown, isolation, and restart protocols throughout all operational phases. Ensure the control room remains well-organized and efficiently managed at all times. Maintains accurate and up-to-date records while ensuring timely and precise reporting meeting organizational and regulatory standards. Maintain meticulous electronic and manual production records to ensure accuracy and compliance with established standards. Track and document machine speed, production output, periods of downtime, material waste, equipment stoppages, alarm notifications, and any quality-related discrepancies. Maintain accurate records of all modifications to production recipes and operational parameters. Ensure thorough and precise details are communicated during all shift transitions to maintain seamless information flow and operational continuity. Assist in compiling daily production and machine-performance reports to ensure accurate and timely documentation. The role requires the establishment and monitoring of key performance indicators to evaluate progress and ensure alignment with organizational objectives, ensuring data-driven decision-making and continuous improvement. Candidates must possess strong analytical skills, proficiency in data interpretation, and the ability to communicate insights effectively to stakeholders at all levels. Responsibilities include developing measurable metrics, analyzing performance trends, and providing actionable recommendations to enhance efficiency and productivity. Experience with performance management systems and a track record of driving measurable outcomes are highly desirable.

Expérience

• Ensuring meticulous accuracy in the entry and configuration of production orders. Consistently achieves or surpasses daily production targets in accordance with the established schedule. Experienced in optimizing corrugated speed and operational efficiency to enhance productivity and reduce waste, with a proven ability to maintain high throughput while ensuring quality standards. Skilled in troubleshooting machinery issues, performing routine maintenance, and implementing process improvements to streamline workflow and maximize uptime. Adept at analyzing performance data to identify inefficiencies and applying corrective measures to maintain consistent and operational excellence. Operating errors contribute to machine downtime.
• Reduce paper waste and startup waste through efficient resource management and recycling initiatives. Experienced professionals are required to minimize downtime by efficiently executing changeover procedures, ensuring seamless transitions between production cycles. This role demands meticulous attention to detail and the ability to adhere to strict timelines, as well as proficiency in operating relevant machinery and tools. Additionally, candidates must exhibit strong problem-solving skills to troubleshoot any issues that may arise during the changeover process, maintaining high standards of quality and safety throughout. Ensure strict adherence to all defined product specifications throughout design, development, and manufacturing processes to maintain consistency, quality, and regulatory compliance. Ensures meticulous accuracy and thoroughness in all production records, maintaining compliance with established protocols and regulatory standards. Demonstrates a strong commitment to detail while systematically verifying data integrity and completeness throughout the documentation process. Respond promptly to alarms and abnormal conditions while ensuring adherence to established protocols and safety standards. Ensures adherence to all safety standards, regulations, and protocols to maintain a secure work environment. Bachelor’s degree in computer science, engineering, or a related field is essential. A minimum of 5 years of relevant professional experience is required. Proficiency in multiple programming languages, such as Python, Java, or C++, is necessary. Strong problem-solving skills and the ability to work independently are key. Excellent communication and teamwork abilities are also important. Knowledge of software development methodologies and best practices is expected. Minimum requirements include a bachelor’s degree in a relevant field such as business administration, finance, or accounting, along with at least three years of professional experience in a similar role. Strong analytical skills and proficiency in financial software are essential, as are excellent communication and organizational abilities. Candidates must demonstrate a track record of problem-solving and the capacity to work effectively in a fast-paced environment. Familiarity with industry regulations and compliance standards is also required. A recognized diploma or certificate in Mechanical Engineering, Electrical Engineering, Electronics, Industrial Engineering, Instrumentation, Mechatronics, Computerized Manufacturing, or a comparable technical field is required. Training in corrugated operations, programmable logic controllers, industrial automation, or production-control systems is beneficial, particularly where prior experience exists. Demonstrates adept computer skills and proficiency in utilizing industrial control interface systems effectively. Seasoned professionals with a proven track record in relevant fields are encouraged to apply. A minimum of three years of hands-on experience is typically required, though exceptions may be considered for exceptional candidates. Demonstrated expertise in key responsibilities, such as [specific tasks if mentioned], is essential, along with the ability to meet project deadlines and maintain high standards of quality. Strong analytical, problem-solving, and communication skills are necessary to thrive in this dynamic environment. Familiarity with industry-standard tools and methodologies is preferred, and a commitment to continuous learning is highly valued. Requires a minimum of three to five years of hands-on experience in managing the control systems of an automated corrugated production line. Seeking candidates with hands-on experience in a corrugated packaging, paper-converting, or related manufacturing facility. Demonstrates practical proficiency in operating Human-Machine Interface (HMI), Programmable Logic Controller (PLC)-based, or computerized production-control systems. Candidates with prior experience operating corrugations produced by BHS, Foster, TRY, BW Paper systems, JS Machine, or equivalent manufacturers will be strongly preferred.
• Possesses in-depth understanding of both wet-end and dry-end corrugated processes and their operational dynamics.
• Demonstrated experience in shift-based manufacturing operations and environments. We seek candidates with a strong foundation in technical competencies, including proficiency in relevant programming languages, software development methodologies, and system design principles. The ideal applicant will demonstrate expertise in troubleshooting complex technical issues, implementing scalable solutions, and optimizing performance for high-availability systems. Familiarity with cloud platforms, DevOps practices, and cybersecurity best practices is highly desirable. Additionally, the role requires the ability to collaborate effectively with cross-functional teams, document technical processes, and stay current with emerging technologies and industry trends. Operate computerized corrugated-control systems proficiently to ensure optimal performance and precision in the production process. Responsibilities include overseeing the management of production orders and recipes, ensuring accuracy, efficiency, and adherence to established standards throughout the manufacturing process. This role requires meticulous attention to detail in maintaining and updating production documentation, as well as monitoring recipe compliance to guarantee consistency in quality. Additionally, the position demands coordination with cross-functional teams to streamline workflows, troubleshoot discrepancies, and implement continuous improvements in production methodologies. Requires familiarity with various paper grades, flute configurations, and board combinations.
• Responsibilities include tracking speed, tension, steam, heat, and adhesive parameters to ensure optimal performance and quality standards. Responsibilities include analyzing machine alarms and operating trends to identify potential issues or inefficiencies. This role requires a keen understanding of system alerts and the ability to interpret data patterns to ensure optimal performance. Possesses foundational knowledge of Programmable Logic Controllers (PLCs) and industrial automation systems. Identifies defects in corrugated materials to ensure product quality and consistency. Requires a keen eye for detail and familiarity with common corrugation flaws such as warping, delamination, or improper bonding. Must inspect materials both visually and through tactile evaluation to detect inconsistencies, ensuring adherence to production standards. Seamlessly orchestrating production schedules and efficiently managing changeover processes are central to this role, ensuring optimal workflow and minimal downtime. This position demands meticulous planning, adaptability to shifting priorities, and strong collaborative skills to synchronize teams and resources while maintaining seamless operational transitions. Accomplish precise data entry tasks and compile accurate production reports with meticulous attention to detail. Proficient in identifying and resolving issues related to mechanical and electrical systems through systematic troubleshooting techniques. Demonstrated proficiency in a range of behavioral competencies is essential for this role. Candidates must possess strong interpersonal skills, adaptability in dynamic environments, and the ability to collaborate effectively across diverse teams. Exceptional problem-solving capabilities and a proactive approach to challenges are also required. Additionally, the ideal candidate will exhibit robust leadership qualities, emotional intelligence, and resilience under pressure. Effective communication, both written and verbal, is crucial to convey ideas clearly and influence stakeholders. Maintains a heightened state of focus and attentiveness throughout tasks. Demonstrates exceptional precision and meticulousness in all tasks, ensuring flawless execution and adherence to established standards. This role requires a strong commitment to maintaining high levels of accuracy and a keen eye for detecting even the smallest discrepancies. Respond effectively to machine alarms and maintain composure under production pressure.
• Proficiency in numerical analysis and advanced computer applications is essential. Proficient collaboration and effective communication are essential for this role. Demonstrates an unwavering dedication to upholding rigorous safety standards and maintaining exceptional quality in all aspects of work. Consistently prioritizes adherence to established protocols while fostering a culture that encourages proactive risk mitigation and continuous improvement in performance. Demonstrates flexibility to accommodate rotating shifts, weekends, and public holidays as necessary. Accountability and adherence to established operational protocols are essential, ensuring compliance with organizational guidelines and fostering a culture of responsibility and professionalism. Respect for these procedures demonstrates commitment to maintaining high standards of efficiency, consistency, and reliability within the role. Any other provided details Seeking a highly skilled professional to fill a position within the technical domain. The ideal candidate will possess a strong background in technical operations, problem-solving abilities, and proficiency in relevant tools and technologies. Responsibilities include designing, implementing, and maintaining technical systems, as well as troubleshooting and resolving complex issues to ensure optimal performance and efficiency. Candidates must meet specified prerequisites, including relevant certifications, educational qualifications, and prior experience in technical roles. We are seeking a full-time professional to join our dynamic team. The successful candidate will be responsible for performing a range of duties integral to our operations, ensuring efficiency and productivity. This role requires a high level of dedication, strong organizational skills, and the ability to work collaboratively with colleagues to achieve shared objectives. The ideal applicant will possess relevant qualifications and experience, demonstrating proficiency in key responsibilities while adhering to company standards and policies. Opportunities for professional growth and development will be available to support long-term career advancement. Job Location: Kampala Uganda

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