Senior Reliability Engineer, Instrumentation and Controls

Responsabilités

At First Quantum, our distinctive approach empowers our employees by fostering a unique and clearly defined culture known as the “First Quantum Way.” We seek individuals who embrace a distinctive approach, enabling them to identify opportunities, address challenges, and achieve outcomes in ways that set us apart from conventional workplaces. Our environment fosters independent thinking and the courage to question established norms, empowering us to achieve exceptional outcomes in remarkable settings. Job description: Overall Job Purpose Competently providing thorough and suitable strategic contributions, encompassing Planned Preventative Maintenance, Continuous Improvement initiatives, and Failure and Fault Analysis for the entire Plant’s Control & Instrumentation Systems. Specific Job Responsibility The position will involve the following key responsibilities and duties: To uphold both Company and Vendor Safety and Quality standards throughout the Installation and Maintenance phases, as well as during the Configuration of Field Bus Systems (including Profits and Ethernet) and Fiber Optical Systems, it is essential to ensure minimal disruption to Process Plant Operations or Production. Conducting Fault Analysis and Fault Finding on Field Bus Systems, including Profits/Ethernet and Fiber Optical Systems, to identify and resolve recurring issues, thereby enhancing the reliability and efficiency of Process Control Systems. A working knowledge of the Processing Plant’s Network Drawings, specifically as they pertain to the Control & Instrumentation Systems and associated Equipment, is required. Maintain comprehensive documentation of all modifications and red-line adjustments made to Systems and Network Drawings pertaining to Instrumentation. Engage proactively in the Reliability Improvement Programs and conduct Root Cause Failure Analysis (CFA) for process plant equipment in accordance with established specifications. Analyzes components, equipment, and processes to establish maintenance requirements and assess their reliability. Performs a reliability-focused assessment of required resources for specific scenarios, tailoring the evaluation to each unique case while incorporating cost constraints. Review and improve PM’s Develop and implement the PMO Project “Preventive Maintenance Optimization” to ensure the ongoing effectiveness and currency of the Preventive Maintenance program. Collaborate effectively with planning and work execution teams to identify and address challenges associated with work instructions, aiming to enhance overall effectiveness and accuracy. Analyze the performance of project managers, assessing their effectiveness in preventing failures based on findings derived from root cause analysis. Facilitate the guidance and assistance of the execution team as they create detailed, standardized job roles. Equipment Strategies The incumbent will be responsible for establishing and sustaining the workflow processes associated with equipment strategies. Determine the optimal methodology for establishing equipment strategies. Review and revise equipment strategies as necessary, taking into account the findings from failure investigations. Monitor equipment performance via the asset health system, proactively identifying and addressing early indicators of potential failures to mitigate risks and ensure operational reliability. Perform ongoing criticality evaluations to ensure the safety and efficiency of process plant operations. Effective Defect Elimination and Management of Chronic Issues Formulate and oversee a strategic plan focused on eliminating defects and mitigating the impact of problematic actors. Our role encompasses the development and provision of assistance to team members in effectively utilizing reliability-based methodologies, identifying critical issues, and monitoring maintenance KPIs. Facilitate the oversight of health and safety protocols by participating in the implementation and maintenance of essential policies, procedures, and compliance measures to ensure a secure and regulated work environment. Articulates the organization’s Environmental, Health, and Safety (EH&S) vision, policies, and standards to team members with clarity and precision. Evaluates potential environmental, health, and safety (EHS) hazards and vulnerabilities to provide thorough analysis and actionable recommendations for improvement. Guide the team in leveraging every available opportunity to reduce environmental impacts and optimize resource utilization, fostering sustainable development initiatives. Assisting in evaluating and addressing key health and safety risks associated with the equipment is a critical responsibility. The incumbent is responsible for verifying the completion of health and safety training in accordance with established requirements. To facilitate the reporting of health, safety, and environmental incidents, as well as to participate in investigations aimed at determining the need for supplementary control measures. Attend regular safety meetings Demonstrate a steadfast commitment to advancing and sustaining enhanced safety standards across all levels of the organization. Job Specific Competencies The role requires expertise in Field bus systems, with a focus on Profits (DP & PA) and Modbus protocols. Candidates must demonstrate in-depth knowledge of these communication standards and their applications in industrial automation environments. Proficiency in configuring, troubleshooting, and optimizing these systems is essential to ensure seamless data exchange and operational efficiency. Here’s a professional rewrite of your paragraph while preserving all original details: Responsibilities include installing and troubleshooting Siemens S7-series PLC hardware. We possess strong expertise in the installation, maintenance, troubleshooting, and field instrumentation of industrial equipment, ensuring optimal performance and reliability. A strong proficiency in reliability engineering methodologies—such as Failure Modes and Effects Analysis (FMEA), Root Cause Analysis (RCA), and Reliability-Centered Maintenance (RCM)—is essential. Computer literacy is required, including proficiency in MS Word, Excel, Outlook, and MS Project. Key Job Attributes Possesses strong English communication abilities, with a particular focus on proficient writing skills. Demonstrated capability to operate independently while fulfilling all operational deliverables. Requires a proactive and self-motivated approach to work. Demonstrates exceptional interpersonal abilities, fostering effective communication and collaboration with individuals at all organizational levels and across diverse cultural backgrounds, both within the company and with external stakeholders. Results-driven professional with strong organizational skills, effectively prioritizing and allocating resources to meet objectives. Demonstrates precision in navigating formal procedures and informal processes, ensuring meticulous attention to detail throughout all tasks. To qualify for this position, relevant professional experience is essential. Professional mining/mineral processing instrumentation experience of no less than six years is required. Seeking candidates with a minimum of two years of post-qualification experience specifically in automated industrial processing plants. Proficient in interpreting and analyzing Instrumentation Drawings is required. Proficient in Profits Networking and Fiber Optical Networking, with a focus on seamless integration with Siemens Control Systems. Seasoned professionals with hands-on exposure to Profits DP, PA, and Ethernet Networks are strongly encouraged to apply. Professional Rewrite: Candidates with prior expertise in variable speed drives will be given preference. Must have Technical ability Mining sector experience represents a valuable asset for this role, and candidates with prior exposure to mining environments will be particularly well-positioned. Proficiency in operating Crushers, Conveyors, Milling systems, Flotation Circuits, Reagent and Concentrate handling, Thickeners, along with Water and Air Services, will be considered advantageous. Demonstrated expertise in maintenance and reliability systems, including ERP or CMMS platforms, monitoring solutions such as SCADA, Ossoff PI, and general database management. Qualifications Grade 12 education or equivalent qualification is required. A Bachelor’s Degree or Diploma in Electrical, Instrumentation, or Electronics, or commensurate relevant experience, is required. Qualified candidates must possess expertise in the fields of Electrical and Instrumentation. This role demands a comprehensive understanding of electrical systems, instrumentation principles, and their practical applications. Applicants should meet the necessary educational and professional criteria to excel in this position. Revised: Registered Professional Engineer with the Engineering Institution of Zambia (LIZ). Academic qualifications must be officially verified by the Zambia Qualifications Authority (ZARA). Sharing is caring! You can share this opportunity by clicking on the icons below.

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